Tag: waterjet technology

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Manufacuring & Engineering

The Benefits of Waterjet Cutting

Water jet cutting provides designers with a level of freedom that no other cutting method can match. Water jet cutting can cut irregular forms from nearly any material with outstanding precision and edge quality, and it has a wide range of applications.

Water jets can now cut curves, straight cuts, internal holes, and letters in a fraction of the time it took to cut them by hand. These are the benefits of water jet cutter.

Why You Should Get A Water Jet Cutter

Increased Cutting Flexibility

Simply said, if a water jet can’t cut your material, it generally can’t be cut at all. One of the main reasons the water jet is such an appealing option is its ability to cut nearly any task your clients want efficiently.

mechanical engineering

Water jet cutters cut all of the following items daily:

  • Aluminum: Tipper trailers, boat makers, aircraft components, and general manufacturing
  • Automotive: Insulation, carpets, headlining, and trimmings
  • Hardened Steels: Bisalloy, military hardware, and armor plating
  • Ceramics: Porcelain, tiles, and wear liners
  • Granite and Marble: Vanity tops for kitchens and bathrooms, memorials and monuments, and ornamental flooring
  • Glass: Glass art, splashbacks, and doors
  • Plastics: Composites, fiberglass, kevlar, and polyethylene

Exceptional Edge Quality

One of the most crucial reasons why designers choose water jet is the edge quality. The water jet creates a smooth, burr-free edge. In many situations, a water jet removes the need for secondary finishing, saving you time and increasing your workshop’s productivity.

Accurate Internal Cutouts

A water jet is a highly versatile cutting tool with cutting precision ranging from 0.038 to 0.2mm, which is why it is utilized extensively in various sectors for complicated designs and operations requiring high standards.

Cost-Effective and Efficient

Water jet is your best option if you want a technology that can offer outstanding edge quality with little or no extra edge treatment and the versatility to cut nearly any type and thickness of materials.

Cold Cutting

Water jet cutting is a cold cutting technique that eliminates heat distortion and hardened edges. This is very useful for complicated metal manufacturing and objects needing further machining after being cut.

metal work

Applies to Any Shapes and Thickness

A needle-sharp cutting stream is created by mixing high-pressure water with abrasive to cut nearly any form or thickness. Laminated materials such as aluminized composite panels and rubber-lined wear plates are examples.

No Tool Changes

Cut all of your materials on one machine. When moving from one product to the next, the water jet employs the same tool. To match the kind and thickness of the material, just change the feed rate to the proper speed.

Need A Reliable Water Jet Cutter?

Whether you’re new to water jet cutting or you’ve been using it for a while, it’s always vital to be aware of the advantages of this technology. Explaining the five benefits of a water jet cutter and how they may help you make a sound business decision.

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Technology

What is the Relevance of Techni Waterjet Cleaning in the Construction Industry?

High-pressure Techni waterjet cleaning is all about the use of high-pressure water spray onto a surface to remove its impurities or any material, liquid or otherwise, that has adhered to it.

Water, especially high-pressure running water, can effectively remove a wide spectrum of materials such as rubber, asphalt, paint, as well as pollution, garbage, and graffiti. Compared to other traditional, mechanical, or chemical-based methods, waterjet machine cleaning is eco-friendly. It will never put nature in harm’s way because it lowers the carbon footprint.

construction sector

Our Construction Industry in Relation to Water Blasting

Water jet cleaning is a prevalent and widely used technique for cleaning in the construction sector. They are primarily used for removing dirt and other unpleasant materials from the surfaces of various materials and buildings. 

For projects where abrasives are formed but will require their eventual removal, the use of high-pressure waterjet cleaning is the best technique you can employ. 

Various research has demonstrated that when high-pressure water jet cleaning is used, the quality of cleaning obtained is much better than when solid abrasive procedures are used. 

Along with eliminating unwanted coatings and corrosion, high-pressure Techni water jet cleaning eliminates deeply entrenched crystallized salt and significantly reduces chloride levels on the surfaces, resulting in better coating adherence and lifespan.

The use of high-pressure water jet cleaning facilitates construction tasks to be completed in places where the use of other traditional methods is impractical, such as terminals, refineries, and urban areas. This explains why water jet machine cleaning is so indispensable in the construction industry, simply because it can adapt to any space requirement.

Practical Applications of Waterjet Cleaning 

You can take advantage of high-pressure water jet cleaning washers to accomplish a multitude of cleaning tasks on your project site and even around your house, including: 

  • Deck cleaning;
  • Paver cleaning;
  • Garage and driveway floor washing and cleaning;
  • Washing your cladding
  • Roof cleaning
  • Window glass cleaning and washing;
  • Cleaning and washing of brick walls, grout and natural stone
  • Flaking paint removal from trim
construction firm

The list given above is just a few of the numerous surfaces that can be efficiently cleaned by Techni waterjet machines. With proper settings for this type of equipment, it is easy to clean anything. The appeal of these cleaners lies in their versatility, but because high-pressure water is used, it is best to hire a professional for the job.

If the wrong pressure is employed, the surface you are working on may get damaged or could unnecessarily get eroded. In the same manner, if you use incorrect attachments and accessories, or if you use cleaning agents, the risk of further causing harm to your home is there. This is because various cleaning agents, solvents, and detergents should be used on different jobs and surfaces. 

Working with pressure cleaning accessories can feel like working in a minefield. An expert will know exactly which detergents or attachments to use to obtain the finest results in the shortest amount of time.

Furthermore, pressure cleaning necessitates working at heights on roofs and gutters, which is a perilous task. Therefore, enlisting the help of a professional for these kinds of tasks may be necessary. 

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Technology

What Are The Most Persistent Myths About Water Jet Cutting?

Water jet cutting machines are state of the art cutting equipment that lets you cut through plastics, metal and even carbon fiber, sans any distortion or warping risks. While we see that there is an impressive growth in the wide-scale use and popularity of water jet cutting, there is a proliferation of incorrect belief system about it.

Most of these erroneous impressions and misleading beliefs about it became popular myths. Unfortunately, they are working to the disadvantage of many of us because they are keeping us from our way of seeing exactly what this material cutting method is capable of. Below are some of the most popular myths about water jet technology. While we can’t have an exhaustive list of all the myths surrounding it, it is high time that we debunk some of these myths now.

Abrasive Water Jet is Noisy and Slow Process

We can see and understand the reason why some people today tend to assume that the use of waterjet technology will take a significant amount of effort and time to produce. What this technology makes use of is an accelerated form of erosion. In doing so, it can slice through a material, usually in what can be best described as fast pacing. But even if it is accompanied by fast cutting speed, it is not known to produce mess or noise issues.  

By carrying out the cutting process under a small amount of water, the steam, the spray or the mist it will likely produce will be reduced. Aside from that, underwater cutting will also alleviate noise levels. Cutting just above the water surface is indeed likely to produce only 95-decibel sounds although the distance between the mixing tube and the material will have a role to play here, the cutting process done underwater will produce about 75-decibel noises.  

Water Jets Can’t Cut Complex Parts

Many of us have been misguided about water jet technology. This leads us to think that water jet cutting machines are not applicable for use in precision cutting for 3D components. 

The truth about this is that the recent technological advancements in the 3D printing space have taken the versatility of water jet cutting machine to the next level of perfection. It’s cutting head can now swerve in different directions with its motions being under the control of advanced software. This unique and outstanding feature of waterjet machines allows it to handle the cutting of 3D parts in just one single but fluid motion. Hence, it makes secondary cutting unnecessary.  

Water Jet Pumps Run the Risk of Imploding At any Given Time

For as long as you acquired your water jet pump from some of the accredited and reputable manufacturers, there is absolutely no reason for you to concern yourself about this. Ponder on this now: Compared to air, water is less compressible. This means to say that there is a lesser amount of energy contained in a water jet pump as opposed to a scuba tank. 

It is of paramount importance that water jet machine manufacturers adhere to the strict rules and implemented industry standards when it comes to designing their high-pressure pumps. One vital aspect from these standards will make sure that every high-pressure vessel is designed to make some leaks first before they would even break. This signifies a safety feature for it, there will be no pressure build-up in those regions that are likely to have a catastrophic failure.  

Garnet Mesh Size Don’t Have Any Adverse Effect on Speed

The truth here is, the garnet mesh will have affect cutting speed to a certain extent. Here is for better understanding of this: 

Larger abrasive mesh tends to cut at a faster pace, however, this runs the risk of leaving the surface finish rougher. The most preferred mesh type to use of water jet cutting is 80 mesh, even if a 50 or 60 mesh tends to cut faster. On a thin sheet of metal, will only leave behind a minimal impact.